Our Solutions

Precision

Plastic

Components.

Through advanced injection moulding technology. From concept to mass production — durable, precise, and cost-effective parts for five industries.

20+Years Exp.
3Machines
±0.5mm Tolerance
120T–160TClamping Force
±0.5mmCritical Tolerance
8-12 wksNew Mould Lead Time
48 hrRepeat Order Turnaround
100%Part Inspection
1→∞Prototype to Mass Prod.
370 cm³Max Shot Volume (160T)
341 gMax Shot Weight
Our Services

Four services.

One roof.

Tap any card to expand technical details. Every service is delivered from our Coimbatore facility with ISO 9001:2015 quality controls at every stage.

01

Custom Injection Moulding

End-to-end production of plastic parts with full support to optimise cost and quality. From material selection through moulding to final QC — all under one roof.

ABSPPPCNylonPOMHDPETPEGlass-filled
PlastifusionLearn more ↓
02

Mould Design & Manufacturing

In-house toolroom builds single-cavity, multi-cavity, and family moulds in hardened steel — designed for millions of production cycles with minimal maintenance.

Hot RunnerCold RunnerSingle CavityMulti CavityFamily Mould
PlastifusionLearn more ↓
03

Prototyping & Sampling

Rapid samples for design validation. Short-run production to reduce lead time and de-risk your product launch before committing to full tooling.

T1 SamplesDesign ValidationShort RunDFM Review
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04

Secondary Operations

Insert moulding, overmoulding, and assembly all under one roof. Reduces your supply chain touchpoints and delivers faster, cleaner turnaround.

Insert MouldingOvermouldingAssemblyUltrasonic Welding
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Machine Fleet

3 Yizumi
machines.

One UN160SKIII at 160 tonnes and two UN120SKIII at 120 tonnes — horizontal injection moulding machines with servo-hydraulic drive for energy efficiency.

YIZUMI

UN160SKIII

160T
Qty: 1
Shot Volume370.9 cm³
Shot Weight341.3 g
Screw Dia.48 mm
Inj. Pressure162.9 MPa
Inj. Rate169 g/s
Clamp Stroke410 mm
Platen (W×H)685 × 665 mm
Tie Bar460 × 440 mm
Mould Thick.160–460 mm
Motor Power25.2 kW
Dry Cycle2.1 s

YIZUMI

UN120SKIII

120T
Qty: 2
Shot Volume246.9 cm³
Shot Weight227.1 g
Screw Dia.43 mm
Inj. Pressure170.4 MPa
Inj. Rate135.5 g/s
Clamp Stroke360 mm
Platen (W×H)610 × 570 mm
Tie Bar415 × 375 mm
Mould Thick.145–400 mm
Motor Power21.4 kW
Dry Cycle1.9 s
Material Expertise

10 materials.
Endless parts.

We process commodity and engineering-grade thermoplastics including glass-filled and flame-retardant compounds. Material selection guidance is included with every DFM review.

ABS

Acrylonitrile Butadiene Styrene

ρ 0.99 g/cm³

Enclosures, housings, consumer products

PP

Polypropylene

ρ 0.80 g/cm³

Automotive clips, containers, medical

PC

Polycarbonate

ρ 1.05 g/cm³

Optical, electrical, safety-critical

NYLON

Polyamide 6/66

ρ 0.98 g/cm³

Gears, bearings, structural connectors

POM

Polyoxymethylene (Delrin)

ρ 1.08 g/cm³

Precision gears, rollers, bushings

HDPE

High Density Polyethylene

ρ 0.80 g/cm³

Industrial, chemical-resistant parts

LDPE

Low Density Polyethylene

ρ 0.80 g/cm³

Flexible packaging, seals

TPE

Thermoplastic Elastomer

ρ

Soft-touch grips, seals, overmoulds

GF

Glass-Filled Grades

ρ varies

High-strength structural, dimensionally stable

FR

Flame-Retardant Grades

ρ varies

Electrical, UL94 compliant components

Industries We Serve
AUTOMOTIVE · ELECTRONICS · CONSUMER · MEDICAL · INDUSTRIAL · 

Five sectors.
Countless parts.

🚗

Automotive

Clips · Connectors · Dashboard Trims · Housings · Brackets

Electronics

Enclosures · Switches · Cable Glands · Connector Housings

🏠

Consumer Goods

Kitchenware · Containers · Appliance Parts · Toys

Medical

Non-implantable Components · Casings · Disposables

Industrial

Gears · Rollers · Custom Fixtures · Structural Parts

Why Plastifusion

Quality

first.

ISO 9001:2015 isn't a frame on the wall. It's the process every operator follows on every shift — from material receipt to final delivery.

0+
Years of injection moulding experience

ISO 9001:2015 Certified

Full quality management system with 100% part inspection at final stage. Every batch shipped with dimensional report.

DFM-First Engineering

Every project begins with a Design for Manufacturability review. We catch costly errors before a single tonne of pressure is applied.

Fast Turnaround

8-12 weeks for new moulds. 48 hours for repeat orders. Our lean floor scheduling keeps commitments, not excuses.

Cost-Effective Pricing

DFM-driven design reduces material waste. Competitive tooling and per-part pricing from prototype through mass production.

End-to-End Support

Material selection → mould design → moulding → secondary ops → QC → delivery. One supplier, full accountability.

Get Started

Let's build

it right.

Tell us about your component, tolerances, and volumes. Our engineers will respond with a DFM assessment within 48 hours.

S.F.No.639/1, Site No.60,61 · Comsia Industrial Estate · Vellamadai Village · Coimbatore – 641110